Electric Golf Cart Battery Terminal Melted

I soon had to buy a new battery.

Electric golf cart battery terminal melted.

I mentioned losing a battery in our club car ezgo electric golf cart in a previous article. We get lots of questions regarding battery terminal repair on electric golf carts. With some help i managed to repair my broken battery terminal post. As it turns out i was wrong about that.

Rather than replace an otherwise good battery we ve gotten creative over the years and have learn how to easily handle this battery terminal repair. Why are my yamaha electric golf cart battery posts getting hot and melting. My golf cart came to a sudden halt. The cart functions normal and does not give any indication that something is malfunctioning till it quits due to a post melting off.

The cable was about 18 long and i replace it with a cable about 12 long. I initially thought that the damage shown in the pictures below had come from accidentally leaving the battery cap loose. To avoid terminals melting ensure you use the correct size wires and that limps nuts and bolts are tightened securely. A few reasons that could trigger a battery post leak are given below.

The terminal post of the golf cart battery is attached with the cable using a stainless steel. If there is anything you would like to see feel free to shoot me a mess. Ran fine for two weeks or so and the same thing happened to that cable. The batteries are wired in correctly neg to pos this only happens when driving.

The post is associated with the. How to fix melted golf cart battery post. Often the need to repair the terminal is due to a melted post or other scenario that does not allow the power wires to be secured to the terminal. The golf cart battery cables terminals and posts are all interrelated.

Noticed a burning odor while driving the golf cart. My battery meter was fluctuating on and off. I have found if the factory studs get loose in the lead it will get hot and eventually melt the terminal. Here s how i did it.

How to repair melted battery terminals here s an easy fix i use for those batteries that have a loose stud or melted battery terminals. Over tightening of the nuts. The terminal of a golf cart battery will usually melt when connections become loose or dirty. Thank you for watching and please stick around and check out some of my other videos.